First Tejas Mk2 Fighter Jet Assembly Surpasses 60%, HAL Intensifies Final Stage Integration of Critical Systems for Oct 2025 Rollout

First Tejas Mk2 Fighter Jet Assembly Surpasses 60%, HAL Intensifies Final Stage Integration of Critical Systems for Oct 2025 Rollout


Significant progress is being made on India's indigenous Tejas Mk2 fighter jet program, with assembly of the first aircraft now reportedly exceeding 60 percent completion. Hindustan Aeronautics Limited (HAL), the state-owned aerospace and defence company manufacturing the aircraft, is pushing forward to meet a target rollout date by the end of October 2025.

This development represents a crucial step in the Light Combat Aircraft (LCA) initiative, aimed at providing the Indian Air Force (IAF) with a domestically developed 4.5-generation multi-role combat aircraft. Sources indicate that efforts are currently concentrated on integrating complex systems usually added during the final phases of aircraft construction.

HAL personnel have indicated that the integration work underway primarily involves sophisticated avionics, electronic warfare (EW) suites, and other key subsystems. These components form the technological core of the aircraft, enabling its advanced combat capabilities.

Notable systems include the indigenous Uttam Active Electronically Scanned Array (AESA) radar, modern cockpit displays, and systems facilitating the integration of a wider range of weaponry. The objective is to have a fully assembled aircraft ready by October 2025, preparing it for the subsequent testing phases.

In a departure from common practice for major defence milestones, the Aeronautical Development Agency (ADA), the primary design agency, plans a subdued unveiling for the Tejas Mk2. Officials have clarified that there will be no large-scale ceremonial rollout event involving dignitaries or extensive media coverage.

This practical approach prioritizes maintaining the project's schedule and focusing resources on achieving technical and operational readiness without the potential delays associated with public ceremonies.

Once assembly is complete around late October 2025, the Tejas Mk2 prototype will undergo comprehensive ground-level testing. This critical phase involves meticulous checks of all major systems, verifying the functionality and integration of the General Electric F414 engine, hydraulic systems, electrical networks, and the newly installed avionics.

Following successful ground checks, the aircraft will proceed to taxi trials, encompassing both low-speed and high-speed tests on the runway. These trials validate ground handling and system performance before flight. HAL and ADA are aiming for the Tejas Mk2's first flight to occur by the end of March 2026, reflecting the importance placed on timely delivery for the IAF's fleet modernization.

The Tejas Mk2, often referred to as a Medium Weight Fighter (MWF), is expected to significantly enhance the IAF's combat potential. Designed to offer substantial improvements over the earlier Tejas Mk1 and Mk1A variants, it boasts increased range, a higher payload capacity, and superior avionics.

Key features include aerodynamic canards for improved agility, a more powerful engine providing greater thrust, and an advanced sensor suite, likely including an Infrared Search and Track (IRST) system for passive target detection.

The aircraft is intended to eventually replace several aging fleets currently in IAF service, including the Jaguar deep penetration strike aircraft, the MiG-29 air superiority fighter, and the Mirage 2000 multi-role fighter, thereby strengthening India's air defence capabilities.
 
This is great news for IAF if Tejas Mk2 is really ready by October 2025 and will have its first flight by March 2026. This would still be way too late, but nevertheless, we welcome the great news, finally!

But if the Tejas Mk2 is ready soon, then why order 97 Tejas Mk1A? Rather, it should be Tejas Mk2 in greater numbers, as it is a much more capable jet, at least on paper so far.

Though we must not forget that it would only be the first flight for Tejas Mk2, which is nearly a new, different jet than the Tejas Mk1 and Mk1A.

So it makes sense to then order 97 more Tejas Mk1A, if Tejas Mk2 will take several years to complete development trials and refinements on the initial F414 engine, which would be category B

and not the final version of the F414 INS6 variant produced in India, as that deal is yet to be signed. And the Uttam radar is also in development.

So after approval and placing orders, the delivery will start, say 3-5 years later. So by 2030, we should have production and complete delivery by 2025 of 120 jets. This looks very difficult.

Going by the Tejas Mk1 and Mk1A saga, these dates look too good to be true. We need that HAL + 4 private players here for Tejas Mk2, and then it should look a lot more realistic.

For all you know, F414 local manufacturing is a big "if" so far, and engine supply could no longer be an excuse to fall back on.
 
I congratulate HAL for the success of MK2. Hopefully, production starts in 2029. Three years is sufficient time for testing, and I also request GOI to sign the GE F414 deal ASAP. As it is, it will take three years after signing for engines to be indigenously produced. Please don't blame GE in 2029.
 
I congratulate HAL for the success of MK2. Hopefully, production starts in 2029. Three years is sufficient time for testing, and I also request GOI to sign the GE F414 deal ASAP. As it is, it will take three years after signing for engines to be indigenously produced. Please don't blame GE in 2029.
You mean to say that a company that took over 6 years to go from IOC to FOC will complete all the tests in just 3 years, that too for a brand new aircraft with major aerostructural changes? Lol...
 
You mean to say that a company that took over 6 years to go from IOC to FOC will complete all the tests in just 3 years, that too for a brand new aircraft with major aerostructural changes? Lol...
You keep forgetting that Tejas was India's first jet and integrating weapons was a new thing. Now, since commonality with Tejas Mk1A integration is not the issue, but testing is.
 
We are ready, but there is nothing to buy. We have been hearing such news since 2014. But we haven't even seen the roll out happening. So MRFA is an existential necessity.
Yeah, only Rafale is there. What is the backlog? More interestingly, enlighten us with the cost of 26 Rafale M. It was supposed to be at least 1/3 less than the IAF prices, but it's even higher than that.

MRFA RFP will come out only after MK2 takes to the sky. It's not part of the MoD purchase list 2026. Assuming MK2 shapes well, there is a good chance MRFA might be cancelled altogether and we just buy a few squadrons off the shelf.
 
This is good progress. We need to ramp up production and testing and get inducted it into the IAF. No need for Rafale or MRFA.
 
But there is no Tejas Mk2. That's the problem.
MK2 is happening. And by the look of it, the first flight is well within 3 years of CCS approval (that too when initial funding was held up due to lack of clarity on the GE F414 license contract. It is not signed as yet.).

French meltdown is understandable. MK2 is threatening MRFA. The MRFA RFP, if at all it comes, will be floated only after the Mk2 first flight. In any case, the cost advantage of Rafale is out of the window. It was supposed to be at least 1/3 less than the IAF prices, but it is even higher than that. As per The Hindu, it should have been 41% less.
 
You mean to say that a company that took over 6 years to go from IOC to FOC will complete all the tests in just 3 years, that too for a brand new aircraft with major aerostructural changes? Lol...
If anything needs to be tested, it's only the engine. Everything else comes from MK1A, which is already tested.
 
Wow. That's something to look forward to. And yes, don't bash HAL. As a PSU, they have to work within a lot of constraints. They need a lot of industry support in producing aircraft... CNC machines, industrial robots and other modern assembly line technologies. One of the lags in Tejas emerged during the Malaysian evaluation of Tejas and the Korean jet... the Tejas lacked the finesse of a factory produced plane... mostly hand-crafted, lacking finesse.
 
Tejas Mk2 is getting ready for rollout by the end of 2025. Flight tests may follow by early 2026. Significant changes are a high thrust GE414 engine, canard control surfaces, modified air intake, larger wing, and higher payload. Let us hope it starts flight tests soon.
 
There is no prototype even ready, it has a long way of years of tests being done after they roll out test planes.
I think they will make it fast. The only difference is an elongated airframe, close-coupled canards, new sensors, and a more powerful engine. The rest is all the same as the MK1A.
 
MRFA will be taken by Tejas Mk2. India cannot afford foreign ones.
Tejas Mk2 is the intermediate product in the transition from Tejas Mk1A to AMCA. While it is similar to Tejas in looks, much of the technology of AMCA is being introduced here (for example, the entire cockpit layout). This will help the fifth-gen programme.

I would rather suggest increasing (if any, including MRFA) AMCA orders and keeping Tejas Mk2 numbers limited. It will not only keep the IAF one step ahead but will also attract the private sector.
 
It was supposed to be rolled out in 2023 and fly by 2024. They are not making significant strides.

The US and China are already flying 6th gen prototypes. ADA is calling a two-year delay in a 4.5 gen prototype as significant strides.

Deeply concerning.
 
We have read reports about US's capability about locking out the F-16 engines? Is there such a possibility about the GE414 engines and whether that could be used as an effective leverage to affect our plans in case of policy discord?
 
I really hope that they can roll it out by this year. It's essential if we want to build up our air force. At the same time, its technology and capabilities must be the latest and the best. We also need them to be capable of detecting stealth jets with our IRST and advanced radar.
 

Forum statistics

Threads
4,376
Messages
47,470
Members
2,981
Latest member
Defence lover
Back
Top