GTRE's New 130kN Engine Test Facility Nearing Completion, Poised to Facilitate Dry Kaveri and AMCA Engine Development

GTRE's New 130kN Engine Test Facility Nearing Completion, Poised to Facilitate Dry Kaveri and AMCA Engine Development


India's long-standing ambition for self-reliance in critical aerospace technology is advancing, as the Gas Turbine Research Establishment (GTRE) is in the final stages of completing a new jet engine testing facility.

Located in Rajanukunte near Bengaluru, this advanced site is designed to support the development of crucial indigenous military power plants.

The facility, which began construction in September 2023, is a 130-kilonewton (kN) Twin Engine Test Bed. Officials project that with interior work concluding over the next eight months, the entire complex will be fully operational by October 2025.

This timeline positions the facility to play a central role in validating two key projects: the Dry Kaveri engine for unmanned combat drones and a new, more powerful engine for the future Advanced Medium Combat Aircraft (AMCA).

As a key laboratory of the Defence Research and Development Organisation (DRDO), GTRE has designed the Rajanukunte site to be a cornerstone of India's indigenous defence manufacturing ecosystem.

Recent satellite images confirm the presence of a twin test cell configuration, which will allow engineers to conduct exhaustive endurance trials and performance assessments. These tests are vital for refining high-performance jet engines under controlled conditions.

Sources anticipate the first engine trial at the new facility could take place by mid-2026, marking a significant step in India's journey toward technological sovereignty in the aerospace sector.

The primary beneficiary of this new infrastructure will be the Kaveri Derivative Engine (KDE), often referred to as the 'Dry Kaveri'.

This engine is a non-afterburning variant of the original GTX-35VS Kaveri and is engineered to produce a thrust of approximately 46-52 kN. It is specifically intended to power the Ghatak, India's stealth Unmanned Combat Aerial Vehicle (UCAV).

The Ghatak is a 13-ton autonomous aircraft designed for a range of missions, including precision strikes and intelligence gathering.

The engine has already demonstrated stable performance between 49-51 kN during ground tests and high-altitude simulations conducted in Russia.

With the new domestic facility, GTRE can accelerate the refinement of the KDE, ensuring its reliability for the demanding requirements of the Ghatak drone.

This complements testing scheduled abroad; the engine is slated for in-flight trials on a modified Ilyushin Il-76 transport aircraft in Russia in late 2025, with the goal of achieving full certification by 2026.

The Rajanukunte facility will enable faster design iterations and validation on Indian soil, potentially leading to the engine's limited series production beginning in 2025-26.

Beyond the Dry Kaveri, the facility will be instrumental in developing future engine variants and new power plants.

GTRE is exploring an upgraded 'Kaveri 2.0' that incorporates a new afterburner module to generate a wet thrust of 80-85 kN.

This could make it a viable option for manned aircraft like the LCA Tejas Mk1A, though challenges such as reducing the engine's current weight remain.

Furthermore, the test bed is critical for the development of the 120kN thrust class engine for the AMCA stealth fighter.

The facility's capability to simulate high-altitude and supersonic flight conditions will be essential for validating the engine's stealth, efficiency, and thrust-vectoring features.

According to the development roadmap, the AMCA engine's core is expected by 2029, with a full technology demonstrator ready in the early 2030s.
 
Nice, but it should have been a 150 kN thrust testing facility instead of a 130 kN test in the future. As the AMCA Engine is planned with 20% thrust potential without any major modification, that means it would generate 145 kN thrust. This is what GTRE was lacking: basic infrastructure for testing engines. The current government is doing great. The AMCA Engine development project will cost almost 35,000 cr to 45,000 cr. That is the investment needed to develop a clean-slate-designed engine. Overall investment and facilities will contribute to developing the desired thrust. Earlier, without any basic infrastructure, some foolish cartoons were expecting DRDO/GTRE to develop a jet engine.
 
India should now work on two separate engine programs simultaneously. First, a 120-130 kN thrust 6th-gen variable cycle engine with a foreign partner. Secondly, a conventional 150 kN thrust 5th-gen engine should be developed indigenously. Ideally, India must go with two separate AMCA programs, a 5.5-gen AMCA Mk-1 and 6.5-gen Mk-2. Over a period, we will need advanced variable cycle engines to support hypersonic velocities, enabling jets to defeat advanced radars/ADS and escape BVR missiles.
 
Good, but other facilities like high altitude, test bed, etc. should also be developed. By looking into things, if the 80 percent GE 414 happens, then most of the manufacturing techniques will come along with that deal, but if it doesn't happen, which is more unlikely due to Trump's psychiatric problems, it seems the government is looking into the 120 kN deal and maybe a Russian engine deal, either the AL-51 or 177s, as the 120 will take a minimum of 10-15 years.
 
Why Investing in Fighter Drones Makes Strategic Sense for India

1. Cost Efficiency

Fighter Jets like the Rafale or Su-30 MKI cost between $80–$130 million each.

A single drone, even a high-end UCAV like the Ghatak or a swarm drone, costs a fraction of that — sometimes under $1 million.

Loss of a fighter jet = Loss of machine + trained pilot (with years of investment).

Loss of a drone = Only a machine; no human life at stake.

2. Swarm Drone Warfare: The Future

Countries like China, USA, Turkey, and Israel are heavily investing in drone swarms.

Swarm drones overwhelm enemy radar and air defenses using large numbers and AI-based coordination.

India already has a foundation through organizations like DRDO, HAL, and private players like IdeaForge, NewSpace, and Tata Advanced Systems.

Pakistan is importing drones from China (Wing Loong, CH-4).

China is developing AI-based swarm drones and autonomous weapons for asymmetric warfare.

If India lags, it risks facing technologically superior unmanned threats in future conflicts.
 

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