HAL Expands Tejas Production Lines and Tackles Component Availability to Deliver 12 Jets in 2025, 20 Annually Thereafter

HAL Expands Tejas Production Lines and Tackles Component Availability to Deliver 12 Jets in 2025, 20 Annually Thereafter


Hindustan Aeronautics Limited (HAL) is significantly increasing production of the indigenous Tejas Light Combat Aircraft (LCA) to meet the needs of the Indian Air Force (IAF) and support India's drive for self-reliance in defense manufacturing.

The Ministry of Defence (MoD) has mandated that HAL deliver 12 Tejas aircraft in 2025, followed by an ambitious target of 20 aircraft annually from 2026 onwards. This directive highlights the government's commitment to the "Make in India" initiative, prioritizing domestically produced defense platforms.

The IAF has already inducted two squadrons of Tejas aircraft: No. 45 "Flying Daggers" in 2016 and No. 18 "Flying Bullets" in 2020. However, past production rates have been slower than desired due to factors such as supply chain challenges, certification processes, and the complexities of integrating advanced systems, particularly for the upgraded Mk-1A variant.

The increased production targets for 2025 and beyond demonstrate a renewed effort to address these issues and accelerate deliveries to meet the IAF's operational needs.

To achieve these goals, HAL has been actively improving its production infrastructure and supply chain management. The company has two assembly lines specifically for the Tejas – one in Bengaluru and another in Nashik. Each facility is designed to produce up to eight aircraft per year.

Furthermore, HAL has collaborated with private sector companies like Larsen & Toubro and Dynamatic Technologies. These partnerships allow for the outsourcing of sub-assembly and component manufacturing, increasing overall production speed and shortening delivery times.

HAL is also responsible for ensuring the timely availability of crucial systems for the Tejas Mk-1A. These include the EL/M-2052 Active Electronically Scanned Array (AESA) radar, locally developed avionics, and advanced weaponry such as the Astra air-to-air missile and the BrahMos-NG air-to-ground missile.

The MoD has stressed the importance of maintaining high quality and adhering to strict timelines, and HAL has reportedly formed a dedicated project management team to specifically oversee the Tejas production and delivery.

The 2025 target of 12 aircraft is a substantial increase from HAL's previous delivery rate of approximately 4-6 aircraft per year. Reaching this target will necessitate resolving remaining supply chain bottlenecks, especially concerning the availability of GE F-404 engines and other imported parts. Simultaneously, HAL must increase the production of domestically produced systems.

The subsequent goal of 20 aircraft annually from 2026 is in line with HAL's broader objective of reaching a production capacity of 24 aircraft per year by 2028, as stated in the company's strategic plans.

The Tejas Mk-1A represents a significant advancement over the original Mk-1, featuring improved avionics, an AESA radar, an electronic warfare suite, and enhanced weapon-carrying capabilities. The DRDO, which designed and developed the Tejas, highlights the aircraft's maneuverability, low maintenance requirements, and suitability for operations in varied environments.

By accelerating Tejas deliveries, the HAL aims to strengthen the IAF's combat capabilities while decreasing dependence on foreign imports, a core principle of the "Atmanirbhar Bharat" (Self-Reliant India) initiative.
 
The government is in the “asking Fish to climb Tree” scenario. None of the government defence industries or DRDOs have professional staff for efficient industrial production. Expecting scientists, professors, and PhD holders to run production lines is weird. The government needs to rope in professionals or give private companies to make it happen quickly.
 
The governments are in illusion and assume IAS to be panacea for good administration which is not correct. IAS in MoD are hurdles between the forces and political decision makers. Similarly as for business and commerce is concerned MBAs are better.
Management of large Corporate bodies may be entrusted to top corporate managers who have proved their worth.
 
The government is in the “asking Fish to climb Tree” scenario. None of the government defence industries or DRDOs have professional staff for efficient industrial production. Expecting scientists, professors, and PhD holders to run production lines is weird. The government needs to rope in professionals or give private companies to make it happen quickly.
The able know how to put their hands up.
 
The governments are in illusion and assume IAS to be panacea for good administration which is not correct. IAS in MoD are hurdles between the forces and political decision makers. Similarly as for business and commerce is concerned MBAs are better.
Management of large Corporate bodies may be entrusted to top corporate managers who have proved their worth.
Hurdles need a break and return after resting.
 
They need to order 200 foreign fighters without getting in to costing within 2 months, what will happen if we have 3 or 4 more squadrons then what we require( 42 Squadrons). Now it's time we may have to fight 3 front war.
 
They need to order 200 foreign fighters without getting in to costing within 2 months, what will happen if we have 3 or 4 more squadrons then what we require( 42 Squadrons). Now it's time we may have to fight 3 front war.
Yes. We have over supplied the world with masala. We don't need noodles no more we can buy 200 fighters anytime
 
Unless we get engine GE 404, this article is of no value to IAF. Find what is the status of engine supply and then write such report. This capacity building is an old story. I don’t know why the government is secretive….Neither Defence minister nor External affairs minister are ready to reply. It is strange. All activities are waste and will remain limited….u can’t keep so many big structures waiting for engines….nor the structure can flying on its own with divine power…
 
Govt need to understand that research/inventions and industrial/commercial production are poles apart. The person(s), who has/have never fired a real gun, let alone in combat/field situation, is/are taking decisions for all sorts of weapons. What a pitiful situation!
Workmanship of HAL is at par with an adamant roadside mechanic. Neither wants to improve upon.
 
Earlier reports suggested by 26-27 they would reach production rate of 24 and thereafter 30. But if they produce 30 then it will be a threat to 4th gen fighter imports.
What happened to plans to rope in pvt company for final assembly?
 
what about Engines Half month of march almost passed................????
Not surprised by your comment, expected it. Do not forget it was HAL's bad decision going in for an aero engine, the production of which had ceased. Let them first complete the delivery of 40 Tejas Mk1, for which the engines are already there. It is a good decision by MOD to utilise the private sector for faster delivery of Tejas Mk2 & AMCA. HAL has become a redundant organisarion by its inefficiency.
 
The government is in the “asking Fish to climb Tree” scenario. None of the government defence industries or DRDOs have professional staff for efficient industrial production. Expecting scientists, professors, and PhD holders to run production lines is weird. The government needs to rope in professionals or give private companies to make it happen quickly.
Also we are dependent on others for the key ingredient , 'The Engine'.
 
Who in HAL will lose their jobs and all pensions/benefits if these production numbers are not met? Has a notice been sent to these HAL employees?
 
This is happening because of restructuring done by GOI in DRDO. Looks like MOD is serious now having inducted just 32+4 Rafales in last 11 years.
 
Who in HAL will lose their jobs and all pensions/benefits if these production numbers are not met? Has a notice been sent to these HAL employees?
Check your emails. No one will lose anything but some will get a well deserved break with full pay and come back refreshed to create miracles. We are capable of miracles, that's our heritage. We ain't or aim to be shiny mirrors but dirty rags that absorb all that chalk from the blackboard.
 
This is happening because of restructuring done by GOI in DRDO. Looks like MOD is serious now having inducted just 32+4 Rafales in last 11 years.
They were always serious and delivered what was possible with the resources provided to them. Indians are working harder and smarter now so more resources to pass around. Bullocks have been replaced with Hero's spinning around the Bullock tracks.
 
If fighter jets were so easy to build, India would have developed them in 1960s with Marut.
Marut was a fantastic aircraft by design. It was a product of German design engineering by a maverick designer named Kurt Tank. All it needed was a powerful engine, but our great cabinet decided that we would build it internally even when we had no specific expertise. Result: it was mated with a substandard, deficient engine, and the rest is history.
 

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