IAF's 84 Su-30 MKIs Set for "Super-30" Transformation with 5-Year Upgrade Plan, Replacing Legacy Systems with Local Tech

IAF's 84 Su-30 MKIs Set for Super-30 Transformation with 5-Year Upgrade Plan, Replacing Legacy Systems with Local Tech


Hindustan Aeronautics Limited (HAL) has initiated a significant modernisation project for 84 Sukhoi Su-30 MKI fighter jets of the Indian Air Force (IAF).

This ambitious programme, dubbed the "Super-30" upgrade, is projected to take five years for design and development before the enhancements are implemented.

The core aim is to convert the existing Su-30 MKI fleet into a more advanced combat platform by substituting older avionics and systems with indigenously developed technology, thereby strengthening India's self-sufficiency in defence production.

Officials at HAL have outlined that the design and development stage for this extensive upgrade is anticipated to span approximately five years. During this period, the focus will be on incorporating sophisticated, domestically engineered technologies into the Su-30 MKI airframes.

These improvements are intended to significantly boost the aircraft's fighting abilities, pilot awareness of the surrounding environment, and adaptability in various operational scenarios to address contemporary warfare demands.

A crucial element of this modernisation involves the removal of the aircraft's original avionics systems, which include the existing mission computers and radar equipment. These are set to be replaced by modern, Indian-made alternatives. These new systems are being developed through collaborative efforts involving national defence organisations like the Defence Research and Development Organisation (DRDO) and various private sector industry partners.

It is expected that the upgraded aircraft will feature advanced mission computers, the indigenous 'Virupaaksha' Active Electronically Scanned Array (AESA) radar, and enhanced electronic warfare suites, which will markedly improve the aircraft's overall performance. The Virupaaksha radar, for instance, is a key component aimed at providing superior detection and tracking capabilities.

This "Super-30" initiative highlights India's strategic commitment to diminishing its reliance on international suppliers and promoting indigenous capabilities in the defence manufacturing sector.

HAL representatives have confirmed that the new avionics, including critical components like the mission computer and radar, will be entirely designed and manufactured within India.

These locally developed systems are anticipated to deliver enhanced performance characteristics compared to the current Russian-sourced equipment, enabling the Su-30 MKI to more effectively address emerging security threats within the region.

Upon the successful completion of the design and development phase, HAL intends to commence the rollout of the "Super-30" upgrades across the designated 84 Su-30 MKI aircraft. The process of retrofitting these fighters will likely be conducted in stages to ensure minimal interruption to the operational readiness of the IAF.

HAL officials have indicated that achieving Initial Operational Capability (IOC) for the modernised aircraft could take nearly five years from the official commencement of the programme, reflecting the intricate nature of such a comprehensive overhaul.

The upgrade procedure for each aircraft will entail substantial modifications. This includes the stripping out of outdated systems, the integration of new, advanced avionics, and comprehensive testing procedures to guarantee both reliability and high performance.

HAL's facility in Nashik, which has extensive experience in the production and maintenance of the Su-30 MKI fleet, is expected to be a key centre for carrying out these complex upgrades.

The "Super-30" upgrade programme represents a vital step in ensuring the continued operational relevance of the Su-30 MKI, which forms the backbone of the IAF's fighter aircraft fleet.

With 84 aircraft scheduled for this modernisation, the initiative is poised to significantly bolster the IAF's combat strength, especially in light of the evolving security landscape in the region.

These upgraded jets are projected to serve for several more decades, offering a cost-effective strategy to maintain air superiority until the future induction of next-generation fighter platforms, such as the Advanced Medium Combat Aircraft (AMCA), which is also under development in India.
 
Five years? What is the use? The metal fatigue only will increase. Better to develop the systems and integrate with old ones only after testing the metal frame and other parts for fatigue. At the same time let our engineers and scientists spend their time in developing new durable metal frames, avionics and all other instrumentation for the sixth generation fighter crafts. The way world goes seems to be India vs rest of the world that supports rogue nations
 
Ensure that Super Su30 upgradation includes 177S stealth high performance engine Indigenious AESA Radar IRST EWS Helmet mounted display OBOGS oxygen and life support system.Indigenious Armaments and missiles.
 
It’s ridiculous…5 years to do the design and development! HAL seems to exist in a world of its own, divorced from reality. It should take no more than 1.5 years to complete design and development, and no more than 2.5 years from now for the first upgraded fighter to take to join squadron service, after completion of all certification etc. Thereafter we need to upgrade 1 squadron (20 aircraft) per year. We are not talking of desisigning new aircraft or even the components that will go into the upgrade. The radar, IRST, missiles, etc. have all already been designed by other agencies, what is needed is to integrate them into the aircraft, test it, certify it and then replicate the same for several squadrons. If HAL cannot do it then the government ought to give the work to others. The country does not have the time, neither does the work take that long and neither should we give it to incompetent people.
 
A Local Defense Company it seems are already ready with a Version superior to Virupakshha along with Pods and information is they are ready to demonstrate within 3 months if MoD supports
 
Super Sukhoi upgrade should seriously think about a higher thrust engine. By the time it enters with upgrades, more heavy and long-range missiles will be ready to fire. Already, two squadrons of Su-30 MKI are modified to carry Brahmos-A, while another 20 Su-30 MKI will be upgraded by 2027. With the older engine, Super Sukhoi will have some limitations.
 
D&D will take five years? Wasn't HAL claiming just last year that the upgrades would begin in 2028, with completion of the first batch of 84 jets by 2032-33? They've already shifted the goalpost, which means the completion date will also now be 2035 or something.
 
Super Sukhoi upgrade should seriously think about a higher thrust engine. By the time it enters with upgrades, more heavy and long-range missiles will be ready to fire. Already, two squadrons of Su-30 MKI are modified to carry Brahmos-A, while another 20 Su-30 MKI will be upgraded by 2027. With the older engine, Super Sukhoi will have some limitations.
Our sukhois are very heavy planes and its max speed is mach 2. The current engines are already capable of this performance. I dont think old engines would be a problem.
 
D&D will take five years? Wasn't HAL claiming just last year that the upgrades would begin in 2028, with completion of the first batch of 84 jets by 2032-33? They've already shifted the goalpost, which means the completion date will also now be 2035 or something.
That previous deadline wasn't a sensible one... the radar, avionics, weapons (Astra, Rudram, Brahmos-NG etc.) are mostly in development or trials stage. Then will come their integration and prototyping since this is a huge task with multiple upgrades.

HAL will keep dreaming and impose their dreams on ourselves also.

We need to be prepared for more delays as it seems.
 

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