Opinion How India Can Leverage Foreign MTA Design with AMCA Engine and Kaveri Engine to Fulfill Heavy and Medium-Lift Transport Needs

How India Can Leverage Foreign MTA Design with AMCA Engine and Kaveri Engine to Fulfill Heavy and Medium-Lift Transport Needs


India's military relies heavily on its fleet of transport aircraft for the swift movement of troops, equipment, and crucial aid across varied landscapes and during emergencies.

The Indian Air Force (IAF) currently depends on aging Soviet-era aircraft, namely the Ilyushin Il-76 and Antonov An-32, for its medium and heavy-lift requirements. However, a pressing need exists to modernize this fleet.

As these older aircraft approach retirement and face increasing maintenance difficulties, India faces a crucial decision: purchase new aircraft from foreign vendors or invest in developing its own transport planes.

The Il-76, introduced in the 1980s, is a strategic airlifter capable of carrying approximately 48 tonnes of cargo. The An-32, also operational since the 1980s, is a tactical transport aircraft with a payload capacity of around 6-7 tonnes. Both have been instrumental in military logistics, disaster relief, and operations in challenging high-altitude areas like Ladakh.

However, their age, combined with difficulties in obtaining spare parts (a situation worsened by ongoing geopolitical tensions, particularly involving Russia and Ukraine), has reduced their operational readiness. Furthermore, contemporary warfare demands aircraft with enhanced performance, stealth capabilities, and compatibility with modern systems – features these older models lack.

Acquiring the design of a modern Medium Transport Aircraft (MTA) presents a strategic opportunity. An MTA, generally designed to carry payloads between 18 and 30 tonnes, can effectively fill the operational gap between the larger Il-76 and the smaller An-32. MTAs typically offer improved versatility with modern avionics, better fuel efficiency, and short takeoff and landing (STOL) capabilities.

The IAF recognized this need, issuing a Request for Information (RFI) in 2022. Potential candidates mentioned included the Airbus A400M, Lockheed Martin C-130J Super Hercules, and Embraer C-390 Millennium.

Rather than simply buying these aircraft, India could negotiate for the design rights and intellectual property of a chosen MTA. This would enable India to customize the aircraft to its specific needs and create a basis for future indigenous aircraft development.

With an acquired MTA design as a foundation, India could use its ongoing aero-engine development programs – specifically, the high-thrust engine project for the Advanced Medium Combat Aircraft (AMCA) and the Kaveri engine – to create two specialized transport aircraft variants. These would be designed to replace the Il-76 and An-32, respectively. This two-pronged strategy would maximize self-reliance while addressing the IAF's varied requirements.

The AMCA program, focused on creating a fifth-generation stealth fighter, necessitates a high-thrust engine generating between 110 and 130 kilonewtons (kN) of thrust. This engine is likely to be co-developed with international partners, such as Safran or Rolls-Royce. Once this engine is ready, it could be adapted for a heavy-lift variant of the MTA, replacing the Il-76.

A twin-engine configuration using these powerful engines could potentially lift 40-50 tonnes, meeting or surpassing the Il-76's capacity. This new variant would incorporate advanced avionics, composite materials, and stealth features derived from the AMCA program, ensuring it meets the demands of modern warfare, including rapid deployment, aerial refueling, and operations in contested airspace.

The Kaveri engine, initially developed by the Gas Turbine Research Establishment (GTRE) for the Tejas Light Combat Aircraft, has gained renewed attention due to the success of its dry variant (producing 49 kN of thrust) in unmanned systems like the Ghatak Unmanned Combat Air Vehicle (UCAV). GTRE has also proposed a more powerful Kaveri variant with an afterburner, aiming for 90-95 kN of thrust.

This upgraded Kaveri could power a medium-lift MTA variant to succeed the An-32. A twin-engine configuration with this enhanced Kaveri could carry 18-20 tonnes, making it ideal for tactical airlift, paratrooper deployment, and operations from short, unpaved runways at high altitudes.

To maintain operational readiness during this transition, the IAF could initially induct a limited number of complete MTAs to replace the most urgently needed Il-76 and An-32 units.

As the domestically produced variants become available – starting with the medium-lift Kaveri-powered version around the mid-2030s and the heavy-lift AMCA-engine variant by the late 2030s – the IAF could gradually phase out foreign-made aircraft, ultimately achieving a fully indigenous transport fleet.
 
Please, government agencies don't make such efforts... If you are going to make such efforts, hand them over to the private sector...

You have produced an aircraft called Saras mk1, mk2, and the whole world is amazed by its capabilities.
 
AMCA engine is 15 years from now. This plan, suggested, will scuttle the plans to acquire transport aircraft and deplete the IAF severely. We would easily need 30 years to bring about any stable fighter production ecosystem. The process to mature should have transition goals, not putting the IAF in a vulnerable position.
 
India either needs to develop their own MTA which will take a very long time given that we have no experience. The other option is that we manufacture a MTA under a license which would cut down on development time and strengthen our indigenous manufacturing infrastructure and capabilities.
 
Are we not being overly optimistic with the timeline of 2030? We are still struggling to get the jet engine for AMCA. SAFRAN is out of the race, since it is reluctant to share technology, & we are talking IPR. Rolls Royce is the only manufacturer which has offered to develop a new engine from scratch, with IPR jointly held by both. Don't think if this is going to be acceptable. Given the experience of Rolls Royce in manufacturing jet engines for commercial aircraft, this seems to be an obvious choice for engines. While MTAs is in focus right now, we must think of C-5 Globemaster capacity heavy-lift capability aircraft for IAF.
 
There is noticeable excitement on social media around the aerospace sector in this country. Undoubtedly, the scope and potential of the aerospace sector are huge.

We have just about come out of a method where a single lamppost and bulb in the village square meant the village was electrified, or a common tap in a village for all the inhabitants meant fresh, potable water was available to all. Today, unless each and every dwelling in the village gets an individual electricity connection and a tap, the electrification and potable water supply to the village are not classified as completed.

We have to stay calm; we are at least three decades away from producing commercial jetliners. At present, we are struggling to manufacture fighter jets for our Air Force in sufficient numbers. The private entities are not enthusiastically participating in the manufacturing of the required fighter jets.

All this is set to change soon. I estimate in the next 3-5 years we shall witness a rush in the private corporate world to enter this sector. There is a quantity that has been specifically stated by the Air Force, and this has been endorsed by the government.

We need to manufacture and deliver at least 30 fighter jets annually for the next 10 years. That makes a grand total of 300 fighters for our Air Force. If we include the requirements of our Navy, then this number could go to 450 units. Hence, we require a proper ecosystem for the aerospace industry in this country.

If today only four odd companies have been identified who could get the contracts to manufacture a specific section of the fighter jet, each such company will supply the section it has been allotted, and the final assembly would be undertaken by HAL. The day is not far off when we have some private sector companies which would also be identified and tasked with assembling the fighter jets.

Only after this can we hope to start exporting our fighter jets. The military transport aircraft requirements will be tackled. Finally, commercial jetliner manufacturing will begin.

Stay calm, stay focused, and watch this sector progress and prosper beyond our wildest imaginations.

Yes, Russia has offered to manufacture the MC-21 200 Series and MC-21 300 Series, which would compete with the B737 MAX, along with the A319 and A320 from Airbus Industries.
 
The requirements for an engine for a fighter jet and a transport aircraft are radically different. Most high-performance fighters require an afterburner for maximum thrust, and in a small, compact size. That added thrust comes at the price of high fuel consumption. Transport aircraft don't need this, and may be the opposite of the needs of a military transport aircraft. All the maximum thrust needed should be dry (non-afterburning) thrust for transport aircraft, so the maximum thrust figures specified in the article are somewhat irrelevant.

If a local, indigenous transport aircraft engine is wanted, then the engine core should be the center of research into a high-bypass engine suitable for transport aircraft. Unless they are talking about a variable-bypass engine, which would have greater applications for fighter aircraft than transport aircraft.

Honestly, IMHO, this article seems to be a "What if" type article rather than something researched and investigated for possible R&D. Disappointing, to say the least. It's the type of article that I, as a teenager or younger, would have come up with and written about. So, hopefully, the author of the article will mature and go on to write more well-thought-out articles.
 
Stealth technology for MTA is a distant dream. The size, the air intakes, and the heat signatures of high thrust engines on MTA would be very difficult to mask. Even the coating for absorbing the electronic waves from radars will not be sufficient. The basic design will require revolutionary changes.
 

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